How to Make a Bench Cushion: DIY vs. Custom

Custom made bench cushion for a corner bench by Foamera

To make a bench cushion yourself, cut high-density foam to your bench's length and depth, wrap it in batting, then sew a boxed (four-sided) cover with a zipper and slide the foam in. It's doable if you can sew a straight seam — but between foam, fabric, a zipper and a few hours at the machine, a DIY bench cushion often takes about as much effort as a professionally made one that fits perfectly. Here's how to decide.

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Making a bench cushion — answered

What foam should I use for a DIY bench cushion?

Use high-density polyurethane foam for seating — it holds its shape and supports weight for years. For a bench you lounge on, 3–4 inches is comfortable; for a slim window or mudroom bench, 2 inches is enough. Wrap it in Dacron batting for soft, rounded edges.

Is it easier to make a bench cushion or order custom?

Once you add up sourcing foam, fabric, a zipper, batting and notions, DIY takes several hours of sewing. DIY wins mainly when you already own a machine, enjoy the project and the shape is a simple rectangle; otherwise a custom-made cushion is faster and fits exactly.

How hard is it to sew a boxed bench cushion?

A straight rectangle is a good intermediate project: mostly long straight seams plus a zipper. L-shaped, curved or trapezoid cushions are much harder to cut and sew accurately, which is where a custom maker with the right patterns saves the most frustration.

Can I get foam cut to size without sewing?

Yes. You can order foam cut to your exact size and make only the cover, or order a fully finished cushion. Foamera does both — cover-only reuses firm foam, and a full cushion arrives ready to use, hand-cut to ±1 cm.

How do I measure my bench, and how fast do you ship?

Measure the length and depth of the bench top and decide the thickness, rounding to the nearest cm or quarter inch. For a corner or curve, note each section separately — or send a photo on WhatsApp and we'll size it. Every cushion is made to order and shipped worldwide with free, tracked delivery.

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